Custom Machined Carbon Steel Heavy Forging For Industrial Gearboxes Shaft. Custom Machined Carbon Steel Forging for Industrial Gearboxes These precision-engineered carbon steel forgings are custom machined to meet the demanding performance and reliability standards of heavy-duty industrial gearbox systems. Designed for high-load torque transmission, these components ensure consistent power delivery, resistance to misalignment stresses, and long-term dimensional integrity under continuous mechanical cycling.
Each unit is manufactured from high-grade materials such as 45# or 35# steel and processed through a controlled forging and heat treatment sequence to provide:
- Enhanced fatigue resistance under fluctuating torque
- Excellent concentricity and surface finish after CNC machining
- Compatible with large gear reducers, planetary gearboxes and multi-stage drive systems used in fields such as mining, metallurgy, cement and heavy manufacturing
Typical applications:
Used as key components in industrial gearboxes:
- Steel mills
- Power plants
- Cement equipment
- Mining conveyors
- Heavy-duty reducers and mechanical transmissions
Advantages:
- Customized according to customer drawings or technical requirements
- Optimized geometry for smooth torque transmission and minimal wear
- Stable performance in high-load, high-vibration industrial environments
- Competitive delivery time and reliable after-sales support
| Material | 4140,4130,18CrNiMo7-6,4340,4330,1.7225,35#
45#
20CrMnTi
20CrMnMo
18CrNiMo7-6
42CrMo
35CrMo |
| Forging Equipment | 5 TON, 8 TON, 12 TON Hydralic hammer |
| Apply for | Industrial Gearboxes Shaft |
| Manufacturing Process | Forging+heat treatment+rough machining |
| Forging ratio | ≥3 Ensures fine grain refinement, enhanced tensile strength, and excellent internal soundness for heavy-duty operation |
| Delivery terms | Rough machining(N+T) |
| Test equipment | Spectrograph, UT device, tensile and impact test machine, metalloscope,external micrometer, bore dial indicator, hardness testing device and so on. |
| Service | Our service included the forging, process, heat treatment, finish machining, package, local logistics, customers clearance and maritime transport. We took the customer’s requirements as the principal thing, and pay attention on the products quality. |
Forging process:
Raw material inspection → unloading → inspection → preheating → forging → heat treatment → inspection → rough machining → non-destructive testing → inspection → packaging → delivery.
Frequently Asked Questions (FAQs)
1. What is your forging weight capacity?
We specialize in forged parts ranging from 100 kg up to 7,000 kg, covering a wide spectrum of medium to large-sized components for industrial applications.
2. Do you provide heat treatment and machining services?
Yes. We offer complete in-house solutions, including heat treatment (normalizing, quenching & tempering, annealing), rough machining, and precision finish machining — ensuring full control over quality and lead time.
3. Which industries do you serve?
Our forgings are widely used in:
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Wind power equipment
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Heavy construction and mining machinery
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Port and crane systems
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Gear transmission systems
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Oil & gas and metallurgy industries
We also support OEM customization for other high-performance applications.
4. What are your typical production lead times?
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In-stock semi-finished parts: Approximately 30 days
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New production orders: Typically 40–45 days, depending on size and processing requirements
5. Where are you located, and how do you ship?
Our production facility is located in Changzhou City, Jiangsu Province, close to Shanghai. We export globally through Shanghai Port, ensuring efficient inland transport and international shipping.
Request a Quote
To receive a tailored quotation, please share your technical drawings, material specifications, and any special requirements with us.
Our engineering team will carefully review your request and respond promptly with a professional solution, including pricing, lead time, and technical recommendations.
We support both custom forgings and OEM projects, and are happy to assist with any early-stage design consultation as needed.
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